Flexible and Productive

We offer assembly systems for the following assembly operations:

• Assembly / disassembly of adapter plates or zero point clamping systems
• Insertion of valve seats and valve guides with or without nitrogen cooling
• Assembly of camshafts - cam caps insert and tighten with screws
• Assembly of studs
• Assembly of cap plugs (balls, cap, KOENIG Expander)
• Leak test
• End of line inspection station

We offer assembly systems for the following assembly operations:

• Assembly / disassembly of adapter plates or zero point clamping systems
• Assembly of cylinder liners
• Assembly / disassembly of hone carriers
• Assembly / disassembly of crankshaft - bearing caps or bearing ladder frames (bed plates)
• Insert and tighten with screws
• Assembly of bearing shells
• Assembly of cup plugs
• Leak test
• End of line inspection station

Assembly machines for the assembly of valve seats and valve guides integrate the following processes:

• Automatic loading and unloading of work piece
• Feeding of seats and guides with an inspection of orientation, length or diameter
• Freezing of the seats and guides in a nitrogen bath in accordance with customer specifications
• Lubricating of the seat pockets and guide
• Insertion of seats and guides with servo processes
• Monitoring of the press process through integrated force/distance monitoring

Semi-automatic assembly stations for the assembly of valve seats and valve guides integrate the following processes:

• Manual loading and unloading of work piece
• Manual lubricating of the seats and guides
• Manual insertion of seats and guides with Poka Yoke equipment
• Cooling of the seats and guides in a nitrogen bath in accordance with customer specifications
• Automatic insertion of seats and guides with servo process
• Monitoring of the press process through integrated force/distance monitoring
• Display of the results on the screen

Assembly machines for the assembly of camshaft bearing caps or crankshaft bearing caps integrate the following processes:

• Automatic loading and unloading of work piece
• Provision of bearing caps as bulk materials, on pallets or on feed conveyors
• Feeding of the bearing caps
• Placement of the bearing caps
• Feeding and inserting bolts
• Fastening the bearing cap
• Torque/angle monitoring of fastening process

Semi-automatic assembly stations for the assembly of camshaft bearing caps integrate the following processes:

• Manual loading and unloading of work piece
• Feeding of bearing caps as bulk materials or on pallets
• Manual placement of the bearing cap with the help of insertion masks
• Manual insertion of the bolts and caps
• Automatic fastening of the bearing cap
• Torque/angle monitoring of fastening process
• Display of the results on the screen

Assembly machines for cup plugs integrate the following processes:

• Automatic loading and unloading of work piece
• Provision and insertion of the assembly parts through bowl or step feeders
• Automatic Loctite equipment applies bead of Loctite
• Insertion of ball and cup plugs
• Placement of KOENIG Expanders
• Integrated leak test (optional)

Assembly systems for the joining of cylinder liners in cylinder bores integrate the following processes:

• Automatic loading and unloading of work piece
• The motor blocks are heated up to approximately 200 degrees in an oven
• A heated motor block is transferred to a joining station
• A robot transfers the tempered liners to the joining station
• The liners are arranged in the joining station and added to the cylinder bores
• Cooling down of the motor block to the ambient temperature

The result of the joining process is monitoring in a subsequent test station.